炼油技术与工程 ›› 2024, Vol. 54 ›› Issue (7): 21-23.

• 加工工艺 • 上一篇    下一篇

PX装置结晶分离单元常见问题分析与对策

赵杨   

  1. 中海石油宁波大榭石化有限公司
  • 收稿日期:2024-02-01 出版日期:2024-07-15 发布日期:2024-07-31
  • 作者简介:赵杨,助理工程师,硕士研究生,2020年毕业 于辽宁石油化工大学油气储运专业,研究方向为管道完整性、腐蚀与剩余寿命预测,目前从事芳烃生产工作。联系电话:18341351580,E-mail: zhaoyang36@cnoooc.com.cn。

Analysis and Countermeasures of Common Problems in Crystallization and Separation Unit of PX Plant

Zhao Yang   

  1. CNOOC Ningbo Daxie Petrochemical Co., Ltd.
  • Received:2024-02-01 Online:2024-07-15 Published:2024-07-31

摘要: 针对中海石油宁波大榭石化有限公司对二甲苯(PX)装置自投产以来发生结晶器刮刀碎片脱落、管道冻堵、离心机联锁、控制阀失效等多起事故进行了分析,认为是结晶过程不稳定导致生成大量晶块堵塞管道而发生了联锁停机事故。由于外购C9芳烃水含量 高,导致结晶装置进料水含量远超工艺要求(进料水质分数在10 μg/g以内),长期运行造成装置内部水分累积。此外,还分析了高含水量对结晶过程稳定性的影响以及对装置工艺及设备的危害,并结合装置现状制定对策及合理化建议,有效减少装置波动,确保装置正常生产运行。

关键词: font-family:-apple-system, blinkmacsystemfont, ", font-size:14px, background-color:#FFFFFF, ">PX装置, 结晶分离, 含水量, 结晶器, 管道和阀门, 离心机

Abstract: In response to the multiple accidents that have occurred in the PX unit of CNOOC Ningbo Daxie Petrochemical Co., Ltd. since its commissioning, including the falling of crystal scraper fragments, pipeline freezing, centrifuge interlocking, and control valve failure, it is analyzed that these are caused by unstable crystallization process leading to the blockage of pipelines by a large number of crystal blocks, resulting in interlocking shutdown accidents. Due to the high water content in the purchased C9 aromatic hydrocarbons, the water content in the feed to the crystallization unit far exceeds the process requirements (feed water mass fraction within 10 μg/g), and long-term operation leads to the accumulation of water inside the unit. In addition, the impact of high water content on the stability of the crystallization process and the harm to the unit's process and equipment are also analyzed. Countermeasures and rationalization suggestions are formulated based on the current situation of the unit to effectively reduce fluctuations and ensure normal production operation.

Key words: font-family:-apple-system, blinkmacsystemfont, ", font-size:14px, background-color:#FFFFFF, ">PX unit, crystallization separation, water content, crystallizer, pipelines and valves, centrifuge