炼油技术与工程 ›› 2021, Vol. 51 ›› Issue (10): 17-20.

• 加工工艺 • 上一篇    下一篇

大型炼油厂硫回收工艺技术路线比选

牛春林   

  1. 中石化广州工程有限公司,广东省广州市 510620
  • 收稿日期:2021-06-15 出版日期:2021-10-15 发布日期:2021-11-15
  • 作者简介:牛春林,高级工程师,毕业于浙江大学化学工程专业,主要从事硫回收工艺设计工作。联系电话:020-22193467,E-mail:niucl.lpec@sinopec.com。

Comparison and selection of process technology of sulfur recovery in large refinery

Niu Chunlin   

  1. SINOPEC Guangzhou Engineering Co., Ltd., Guangzhou, Guangdong 510620
  • Received:2021-06-15 Online:2021-10-15 Published:2021-11-15

摘要: 以某酸性气处理量为184.4 kt/a(以硫计)的10 Mt/a炼化一体化项目为例,综合比较了规划的硫回收装置和所选工艺技术路线,分别从投资、占地、公用工程消耗、能耗、年产值以及三废排放量等几个方面来阐述各自的特点及优势。结果表明:不同的硫回收工艺路线,总硫回收均达到了99.95%以上,能同时满足开停工和原料波动期间的环保要求;3.5 MPa蒸汽产量可达182 t/h,可以作为炼油厂蒸汽平衡的主要补充来源;硫酸装置的年产值可达硫磺装置的2倍,经济效益可观,但硫酸装置的投资较硫磺装置偏高。通过综合比较,规划硫酸装置较硫磺装置优势明显,但企业应综合考虑自身的产品结构、投资水平、周边硫酸市场容量等因素,规划适当的硫回收装置。

关键词: 大型炼油厂, 硫回收装置, 硫磺, 硫酸, 组合工艺

Abstract: Take a 10 MM TPY refining-petrochemical integration project as an example, in which the acid gas treatment capacity is 184,400 TPY (calculated by sulfur), the planned sulfur recovery unit and the selected process technology route are comprehensively compared. The characteristics and advantages of each project are described in terms of investment, land occupation, utilities consumption, energy consumption, economic benefits and three wastes discharge. The results show that with different sulfur recovery process routes, the total sulfur recovery can reach more than 99.95%, which can meet the environmental protection requirements during start-up and shutdown and feedstock fluctuation at the same time; the steam output of 3.5 MPa can reach 182 t/h, which can be used as the main supplementary source of steam balance in the refinery; the annual output value of sulfuric acid unit can reach twice that of sulfur unit, with considerable economic benefits, but the investment of sulfuric acid unit is higher than that of sulfur unit. Through comprehensive comparison, the planned sulfuric acid unit has obvious advantages over the sulfur unit. However, the enterprise should comprehensively consider its own product structure, investment level, surrounding sulfuric acid market capacity and other factors to plan an appropriate sulfur recovery unit.

Key words: large refinery, sulfur recovery unit, sulfur, sulfuric acid, combination process