炼油技术与工程 ›› 2021, Vol. 51 ›› Issue (7): 34-37.

• 机械设备 • 上一篇    下一篇

双螺旋导流型旋风分离器的实验和数值模拟研究*

袁世威, 刘建新**, 孙国刚, 肖良策   

  1. 中国石油大学(北京)机械与储运工程学院,北京市 102249
  • 收稿日期:2020-12-26 修回日期:2021-06-11 出版日期:2021-07-15 发布日期:2021-11-16
  • 通讯作者: **刘建新,博士,副教授。E-mail:liujianxin@cup.edu.cn。
  • 作者简介:袁世威,硕士研究生。联系电话:17801204765,E-mail:747506507@qq.com。
  • 基金资助:
    *旋风分离器最大效率气速的形成机理与计算模型研究——国家自然科学基金面上项目(21978322)。

Design and study of double helix guide cyclone separator

Yuan Shiwei, Liu Jianxin, Sun Guogang, Xiao Liangce   

  1. College of Mechanical and Transportation Engineering, China University of Petroleum (Beijing), Beijing 102249
  • Received:2020-12-26 Revised:2021-06-11 Online:2021-07-15 Published:2021-11-16

摘要: 为了提高分离器的分离性能,在PV型分离器的基础上设计了一种新型双螺旋导流型分离器。通过实验和数值模拟对基准型和新型分离器的效率、压力降和流场进行对比研究,结果表明:与基准型分离器相比,由于双螺旋导流叶片的对称性设计,新型分离器内流场的对称性好于基准型分离器,基本消除了涡核摆动和扭曲现象,有利于减弱颗粒在锥体及灰斗处的返混现象。在相等入口气速下,双螺旋导流型分离器的压力降比基准型分离器降低20%以上,减少了能量损耗。在较高处理气量时双螺旋导流型分离器的分离效率明显高于基准型分离器。

关键词: 旋风分离器, 双螺旋导流片, 效率, 压力降, 流场

Abstract: In order to improve the separation performance of the separator, a new type of cyclone separator with double helix guide is designed on the basis of PV cyclone. The efficiency, pressure drop and flow field of the traditional cyclone and the novel separator are compared by experiment and numerical simulation. The results show that the pressure drop of numerical simulation is in good agreement with the experimental, which verifies the correctness of the model and numerical method. The symmetry of the flow field in the novel separator is better than that in the traditional cyclone due to the symmetrical design of the double helix guide vane. The phenomenon of vortex core swing and twist is basically eliminated, which is beneficial to weaken the backmixing phenomenon of particles in the cone and ash hopper. In the double helix guide cyclone separator,the height of the cylinder section of the separator is increased and the residence time of gas flow and particles is greatly increased, which is conducive to the separation of particles. At the same inlet gas velocity, the pressure drop of the double helix guide separator is more than 20% lower than that of the traditional cyclone, and the energy loss is reduced. The separation efficiency of the double helix guide separator is obviously higher than that of the traditional cyclone at higher treatment gas flow.

Key words: cyclone separator, double helix guide vane, efficiency, pressure drop, flow field