炼油技术与工程 ›› 2024, Vol. 54 ›› Issue (6): 48-51.

• 催化剂和助剂 • 上一篇    下一篇

新型高效低NOx排放CO助燃剂研究和工业应用

沙昊   

  1. 中石化石油化工科学研究院有限公司
  • 收稿日期:2024-02-01 出版日期:2024-06-16 发布日期:2024-06-27
  • 作者简介:沙昊,助理研究员,硕士研究生,2017年毕业于中石化石油化工科学研究院化学工艺专业,主要研究方向为催化裂化催化剂和助剂研发。联系电话:010-82368261,E-mail:shahao.ripp@sinopec.com。
  • 基金资助:
    中石化股份公司课题(CLY22038);

Research and industrial application of a novel CO promoter with high efficiency and low NOx emission

Sha Hao   

  1. SINOPEC Research Institute of Petroleum Processing Co., Ltd.
  • Received:2024-02-01 Online:2024-06-16 Published:2024-06-27

摘要:

大部分催化裂化(FCC)装置采用CO助燃剂控制再生器CO尾燃,但存在加注量大、应用成本高以及烟气NOx增加的问题。本研究开发生产出FCC新型高效低NOx排放CO助燃剂,实验室评价数据和工业应用结果表明:该助燃剂具有更高的助燃活性、更低的烟气NOx含量、更好的水热稳定性和更强的抗硫失活性能,相比市售助燃剂,CO体积分数降低35.9%~40.2%,NOx质量浓度降低15.9%~19.4%;应用新型高效低NOx排放CO助燃剂可减小NOx浓度波动,降低SCR(选择性催化还原)注氨量,降低运行成本,减少余热锅炉结盐,有利于装备长周期运行。

关键词: 催化裂化装置, 低NOx排放, CO助燃剂, 烟气温度, NOx质量浓度, CO体积分数, 抗硫失活, 水热失活

Abstract:

Most FCC units use CO combustion promotor to control the “after burn” of CO, but there are problems of large injection volume, high application cost, and increasing flue gas NOx. In this study, a novel CO combustion promoter with high efficiency and low NOx emission was developed and produced. The laboratory evaluation data and industrial application results show that this promoter has higher combustion activity, lower flue gas NOx emission, better hydrothermal stability and stronger sulfur resistant deactivation performance. Compared with commercially available combustion promoter, the CO volume fraction is reduced by 35.9% to 40.2%, and the NOx mass fraction is reduced by 15.9% to 19.4%. The application of the new high efficiency and low NOx emission CO combustion promoter can reduce NOx fluctuations, reduce SCR ammonia injection, save operating costs, and reduce salt deposition in waste heat boilers, which is beneficial for long-term operation of equipment.

Key words: FCC unit, low NOx emissions, CO combustion promoter, smoke temperature, NOx mass concentration, CO volume fraction, sulfur resistant deactivation, hydrothermal deactivation